جوشکاری اینکونل 625 و فولاد زنگ‎نزن L 304 با پرتوی الکترونی

Microstructure and hardness studies of electron beam

welded Inconel 625 and stainless steel 304L

مطالعه ریزساختار و سختی اینکونل 625 و فولاد زنگ‎نزن L 304

جوشکاری شده با پرتوی الکترون

ABSTRACT

In this study, electron beam welding of dissimilar Inconel 625 and SS 304L alloys was successfully performed by employing optimized electron beam welding parameters. The welded joint was characterized using SEM/EDS, XRD and micro-hardness tester. The welded joint was found homogeneous, well bonded and defect free. Two types of microstructure i.e. columnar dendritic and cellular dendritic were observed in the fusion zone. The development of different microstructures in the fusion zone was attributed to the localized cooling effects during solidification. Few micro-cracks along with dendrites splitting were observed in the vicinity of end crater that was mainly due to the segregation of S element. A significant variation of Ni and Fe was observed across Inconel/FZ and FZ/SS interfaces due to their fast diffusion in the melt pool. Micro-hardness measurements across Inconel/FZ and FZ/SS interfaces showed an increasing trend in the FZ from SS 304L towards Inconel base alloy.

  

اتصال Inconel 625 به UNS 32205 به روش جوشکاری پرتو الکترونی

Investigations on the structure – Property relationships of

electron beam welded Inconel 625 and UNS 32205

بررسی روابط خواص-ساختار اتصال Inconel 625 به UNS 32205

به روش جوشکاری پرتو الکترونی

ABSTRACT

The metallurgical and mechanical properties of electron beam welded Ni based superalloy Inconel 625 and UNS S32205 duplex stainless steel plates have been investigated in the present study. Interface microstructure studies divulged the absence of any grain coarsening effects or the formation of any secondary phases at the heat affected zone (HAZ) of the electron beam (EB) weldments. Tensile studies showed that the fracture occurred at the weld zone in all the trials and the average weld strength was reported to be 850 MPa. Segregation of Mo rich phases was witnessed at the inter-dendritic arms of the fusion zone. The study recommended the use of EB welding for joining these dissimilar metals by providing detailed structure – property relationships.

  

جوشکاری لیزر CP Ti به فولاد زنگ‌نزن با شکل‌های ضربان زمانی مختلف

Laser welding of CP Ti to stainless steel with

different temporal pulse shapes

جوشکاری لیزر CP Ti به فولاد زنگ‌نزن با شکل‌های ضربان زمانی مختلف

ABSTRACT

CP Ti and stainless steel sheets were laser welded by using a pulsed wave Nd:YAG laser welding system. The effect of pulse profiles used in laser welding was studied by investigating weld appearance, weld geometry, microstructure, hardness variation, joint strength and failure mode of welds. Weld quality was strongly affected by the temporal pulse profile adopted in laser welding. In comparison with the use of a normal rectangular pulse profile, stronger welds with a better homogeneity and a complex fracture mode were achieved by using a ramp-down pulse profile. This quality enhancement was contributed from the less degree of intermixing between two welding materials in melting pools.

 

اثر پارامترهای جوشکاری ترمیمی بر عمر مفید قالب های دایکست

Effect of repair-welding parameters on life time of

die casting moulds

اثر پارامترهای جوشکاری ترمیمی بر عمر مفید قالب های دایکست

ABSTRACT

In die casting, H13 hot working tool steels are exposed to heat shocking and cracking due to the thermal fatigue which is exerted by die casting process. The gradual destruction of mould surfaces during the service, decreases casting piece quality and limits the mould life time. These moulds are expensive and replacing of them is the main problem of the die casting industries therefore repair-welding of die casting moulds can be helpful. H13 steel has low weldability because of the significant hardening resulted from large amounts of alloying elements. Within this study, results were obtained on the performance of repair welded parts that were welded by three types of filler metals on the thermal fatigue test. The filler metals that are used in this study are H13 tool steel, maraging steel and Co-base alloy. Maximum and minimum life time of the repair welded parts of die casting mould in the thermal fatigue test were obtained from Co-base alloy and H13 hot work steel filler metals, respectively. Repair-welding by maraging filler metal shows the intermediate life time. It seems that repair-welding of H13 moulds by maraging filler metals is more economic because of its lower price in comparison with the Co-base filler metal.

  

جوشکاری اصطکاکی اغتشاشی صفحات AA 2219 نورد شده

Interface behaviours and mechanical properties of filling friction stir weld joining AA 2219 

رفتارهای فصل مشترک وخواص مکانیکی جوشکاری اصطکاکی اغتشاشی

پرکردن اتصال AA2219

ABSTRACT

Being brittle and having low thermal conductivity, refractories suffer damage and sometimes fail in service as a result of thermal shock. While the approach of those making fine-grained technical ceramics is to make their products sufficiently strong to withstand thermal stresses the refractory technologist is more cunning. He uses, often little known, devices to provide resistance to thermal shock that minimise but do not eliminate damage to the component. In this paper the basic equations of thermal conduction and elasticity are presented and followed by some immediate results that should guide the designer of components subject to severe thermal environments. The influence of size and shape of the refractory components is then discussed along with ways in which refractory producers can engineer the thermal and mechanical properties. In particular, the methods used to tailor fracture behavior to optimize the thermal shock resistance are treated in some detail.

  

تاثیر انجماد بر تحول ریزساختاری فلز جوش پایه نیکل

Influence of solidification on the microstructural evolution

of nickel base weld metal

تاثیر انجماد بر تحول ریزساختاری فلز جوش پایه نیکل 

ABSTRACT

The effect of segregation resulting from solidification on the microstructural evolution of nickel base alloys was investigated. Two different groups of alloys were produced to simulate either the Hastelloy C type or the Inconel 625/718 type of alloys. Gravitational thermal analysis welding was performed on these experimental alloys and the extent of microsegregation in the weld metal was determined. Using composition profiles obtained from solidified microstructures, predictions of the phase stability of these microstructures were made based on metal d-level (Md) calculations. The maximum Md values obtained in these microstructures were compared with those critical to the formation of topologically close-packed (TCP) phases such as sigma, P, and Laves. These profiles showed an increase in the Md level in the interdendritic regions which was correlated to the formation of TCP phases.

  

الزامات پاکیزگی برای فولادهای X80 و X65 خط لوله جوشکاری‌شده

Steel cleanness requirements for X65 to X80

electric resistancewelded linepipe steels

الزامات پاکیزگی برای فولادهای X80 و X65 خط لوله جوشکاری‌شده

به روش مقاومت الکتریکی 

ABSTRACT

CONTROL OF OXIDES AND SULPHIDES : Clean steel practices at the BHP Steel Ltd, Flat Products plant have always been related to customers’ requirements and expectations. Monitors were developed for critical cleanness grades from either in-house tests or from customer supplied data. Some of these monitors have been in existence for nearly 20 years and have successfully guided process improvements both in steelmaking and in continuous slab casting, such as ladle opening with submerged shroud, vibration ladle slag detection, argon shielding of delivery systems, weir wall design, and quick melting  ux addition to the tundish on start up.

  

اثر هیدروژن بر روی تافنس شکست فلز جوش در فولاد زنگ نزن دوفازی

Hydrogen influence on fracture toughness of the weld metal in

super duplex stainless steel (UNS S32750) welded with two different heat input

اثر هیدروژن بر روی تافنس شکست فلز جوش در فولاد زنگ نزن دوفازی

(UNS S32750) جوشکاری شده با دو حرارت ورودی مختلف

ABSTRACT

The super duplex stainless steels have a microstructure composed by two phases, ferrite (α) and austenite (γ). This dual microstructure improves simultaneously the mechanical and corrosion resistance properties. However, the welding of these steels is often a critical operation. The present work evaluated the fracture toughness through critical tip open displacement (CTOD) tests of welded joints, with two different heat input, 1.1 kJ mm−1 and 2.0 kJ mm−1. The steel used was a super duplex stainless steel (UNS S32750) in presence of hydrogen. The CTOD tests (according BS 7448-1 and BS 7448-2 standards) were performed in air and under different times of hydrogenation. The procedure of hydrogenation has been performed using cathodic potential of −1400 mVSCE by 96 and 360 h. The microstructural analysis allowed to determine relevant aspects (α/γ balance, inter austenitic spacing and γ morphology) and to compare with CTOD results. The results showed strong evidence that the reductions of CTOD values is related to differences in the γ2 morphologies. Another important result was the high statistic dispersion in the measures of austenitic spacing, according DNV RP F112-08, which implies in low reliability of using this standard in presence of high anisotropy. The paper also aims to discuss and evaluate which is the best approach to hydrogenated duplex stainless steels: linear elastic fracture mechanics or elasto plastic fracture mechanics.

  

اتصالات بین فولاد زنگ نزن سوپر دو فازی و فولاد HSLA

Effect of heat input on microstructure and mechanical properties of

dissimilar joints between super duplex stainless steel and high strength low alloy steel

اثر حرارت ورودی بر ریزساختار و خواص مکانیکی اتصالات غیر مشابه بین

فولاد زنگ نزن سوپر دو فازی و فولاد کم آلیاژ با استحکام بالا

ABSTRACT

In the present study, microstructure and mechanical properties of UNS S32750 super duplex stainless steel (SDSS)/API X-65 high strength low alloy steel (HSLA) dissimilar joint were investigated. For this purpose, gas tungsten arc welding (GTAW) was used in two different heat inputs: 0.506 and 0.86 kJ/mm. The microstructures investigation with optical microscope, scanning electron microscope and X-ray diffraction showed that an increase in heat input led to a decrease in ferrite percentage, and that detrimental phases were not present. It also indicated that in heat affected zone of HSLA base metal in low heat input, bainite and ferrite phases were created; but in high heat input, perlite and ferrite phases were created. The results of impact tests revealed that the specimen with low heat input exhibited brittle fracture and that with high heat input had a higher strength than the base metals.

  

خوردگی حفره‌ای در جوش فلزات فولاد ضد زنگ سوپر دوبلکس

Effects of Heat Input on Pitting Corrosion in

Super Duplex Stainless Steel Weld Metals

اثر حرارت ورودی بر خوردگی حفره‌ای در جوش فلزات فولاد ضد زنگ سوپر دوبلکس

ABSTRACT

Due to the difference in reheating effects depending on the heat input of subsequent weld passes, the microstructure of the weld metal varies between acicular type austenite and a mixture of polygonal type and grain boundary mixed austenite. These microstructural changes may affect the corrosion properties of duplex stainless steel welds. This result indicates that the pitting resistance of the weld can be strongly influenced by the morphology of the secondary austenite phase. In particular, the ferrite phase adjacent to the acicular type austenite phase shows a lower Pitting Resistance Equivalent (PRE) value of 25.3, due to its lower chromium and molybdenum contents, whereas the secondary austenite phase maintains a higher PRE value of more than 38. Therefore, it can be inferred that the pitting corrosion is mainly due to the formation of ferrite phase with a much lower PRE value.